A cyclostationarity-based wear monitoring framework of spur gears in intelligent manufacturing systems
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Bibliographic record
Abstract
The gearbox is widely applied as the mechanical transmission system of intelligent manufacturing systems, such as machine tools and robotics. The harsh working environments make the gear surface prone to wear. The progression of surface wear can bring severe failures to the gear tooth, including gear tooth root crack, surface spalling of gear tooth, and tooth breaking, all of which could damage the whole transmission system. Hence, it is essential to monitor and evaluate the gear surface wear propagation. The gear wear has been proven highly relevant with the vibration second-order cyclostationary (CS2) characteristics. Therefore, this paper develops a novel cyclostationarity-based framework to monitor and evaluate gear wear propagation. More specifically, the squared envelope (SE) of the residual signal, removing deterministic components, is utilized to identify the gear wear distribution and its propagation trends, validated using the measured gear surface morphology. Moreover, a new CS2-based indicator is proposed to assess the severity of gear surface wear, achieving a high correlation with measured surface roughness: <mml:math xmlns:mml="http://www.w3.org/1998/Math/MathML" display="inline" overflow="scroll"> <mml:mrow> <mml:msup> <mml:mrow> <mml:mi>R</mml:mi> </mml:mrow> <mml:mrow> <mml:mn>2</mml:mn> </mml:mrow> </mml:msup> </mml:mrow> </mml:math> is more than 0.9. The developed cyclostationarity-based framework can comprehensively evaluate the degradation status of the gear system caused by surface wear, significantly benefiting the health management of the gear transmission system, which is of great practical value for the health management of intelligent manufacturing systems. A series of endurance tests are conducted to verify the effectiveness and superiority of the developed framework for gear wear monitoring compared with the conventional indicators.
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Full frame distilled prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.
Codex and Gemma teacher scores by category
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.000 | 0.000 |
| Meta-epidemiology (narrow) | 0.000 | 0.000 |
| Meta-epidemiology (broad) | 0.000 | 0.000 |
| Bibliometrics | 0.001 | 0.001 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.000 | 0.000 |
| Open science | 0.000 | 0.000 |
| Research integrity | 0.000 | 0.000 |
| Insufficient payload (model declined to judge) | 0.000 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it