Deep Learning Method to Detect Missing Welds for Joist Assembly Line
Bibliographic record
Abstract
Traditional methods of supervision in the construction industry are time-consuming and costly, requiring significant investments in skilled labor. However, with advancements in artificial intelligence, computer vision, and deep learning, these methods can now be automated, resulting in time and cost savings, as well as improvements in product quality. This research focuses on the application of computer vision approaches to monitor the quality of welding in prefabricated steel elements. A high-performance network was designed, consisting of a video capturing station, a customized classifier based on a YOLOv4 detector and an IoU tracker, and a user interface software for any interaction with quality control workers. The network demonstrated over 98% accuracy in identifying steel connection types and detecting missed welds on the assembly line in real-time. Extensive validation was conducted using a large dataset from a real production environment. The proposed framework aims to reduce rework, minimize hazards, and enhance product quality. This research contributes to the automation of quality control processes in the construction industry.
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How this classification was reachedexpand
Full frame machine prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. The Gemma side is a direct model label for every work in the frame, read from the title-only record. The Codex side is a classifier learned from the 10,348 direct Codex labels and calibrated to design-weighted sample rates; fields without enough sample support carry no Codex call. Candidate is the union of the two sides; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels.
Distilled classifier scores by category (both heads)
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.000 | 0.001 |
| Meta-epidemiology (narrow) | 0.001 | 0.000 |
| Meta-epidemiology (broad) | 0.001 | 0.001 |
| Bibliometrics | 0.001 | 0.001 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.001 | 0.001 |
| Open science | 0.001 | 0.001 |
| Research integrity | 0.001 | 0.001 |
| Insufficient payload (model declined to judge) | 0.002 | 0.001 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from itClassification
machine, unvalidatedMachine predicted; a candidate call from one source (direct Gemma or distilled Codex), not a consensus.
How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".