Recovery of Magnetic Ni Particles from Spent Catalyst Leachate by Direct Cementation
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Bibliographic record
Abstract
An alternative method based on cementation for the recovery of nickel from spent Ni/Al2O3 reforming catalyst pregnant leach solution (PLS) was proposed to overcome the limitations of traditional two-step extraction and precipitation processes. Thermodynamic analysis was used to evaluate the potential interference of key reactions, such as nickel and sacrificial metal leaching, with the selective cementation of nickel from the PLS. Key variables in the cementation process were optimized using response surface methodology (RSM) combined with Box–Behnken design (BBD). Under optimal conditions—pH 2.2 ± 0.1, processing time of 15 min, and Al/Ni molar ratio of 2.65—a maximum nickel recovery of 73.2% was achieved. Extensive characterization confirmed the high quality of the cemented nickel product: (i) ICP-OES indicated nickel purity of 99.47%, (ii) XRD patterns verified the presence of pure face-centered cubic nickel, (iii) SEM-EDS and vibrating sample magnetometry confirmed the high purity of the metallic nickel particles.
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Full frame distilled prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.
Codex and Gemma teacher scores by category
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.000 | 0.000 |
| Meta-epidemiology (narrow) | 0.000 | 0.000 |
| Meta-epidemiology (broad) | 0.000 | 0.000 |
| Bibliometrics | 0.000 | 0.000 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.000 | 0.000 |
| Open science | 0.000 | 0.000 |
| Research integrity | 0.000 | 0.000 |
| Insufficient payload (model declined to judge) | 0.000 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it