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Record W4417213317 · doi:10.1016/j.cis.2025.103753

Flotation separation in lithium-ion battery recycling: Challenges and recent advances

2025· review· en· W4417213317 on OpenAlex

Why this work is in the frame

A frame that forgets how it found something cannot be audited. These are the routes that admitted this work.

affAt least one author lists a Canadian institution in the pinned OpenAlex snapshot.
fundA Canadian funder is recorded on the work.

Bibliographic record

VenueAdvances in Colloid and Interface Science · 2025
Typereview
Languageen
FieldEngineering
TopicExtraction and Separation Processes
Canadian institutionsUniversity of Alberta
FundersNatural Sciences and Engineering Research Council of CanadaCanada Research ChairsCanada Foundation for Innovation
KeywordsAnodeFroth flotationCathodeBattery (electricity)ElectrodeEnergy storageLithium (medication)Graphite

Abstract

fetched live from OpenAlex

The rapid growth of electric vehicles, portable electronic devices, and stationary energy storage systems, coupled with the limited lifespan of lithium-ion batteries (LIBs), has led to a substantial increase in spent LIBs. In response to the urgent demand for resource recovery and environmental protection, the recycling of spent LIBs, particularly the separation of anode and cathode materials, which are the two most significant components, has become a critical area of research. Froth flotation offers a promising method by selectively separating particles based on differences in surface hydrophobicity, without altering the structure or chemical composition of the materials involved. The intrinsic hydrophobicity differences between anode and cathode materials (e.g., graphite and lithium metal oxides) make flotation an attractive technique for the recycling of spent LIBs. Hence, this review first outlines the fundamental principles of froth flotation, with particular emphasis on the roles of flotation agents-collectors, frothers, and dispersants-in modifying the surface hydrophobicity of various electrode materials. The interplay between flotation agents and the separation efficiency of anode and cathode components is examined in depth. However, several factors, such as the presence of organic binders and additives, residual lithium in the discharged anode, and surface degradation of electrode materials, may impede effective separation. Accordingly, this review further explores a range of pretreatment strategies designed to restore electrode surface properties and enhance flotation performance. This paper provides a comprehensive perspective of flotation-based separation in spent LIBs recycling, offering valuable insights and practical implications for advancing large-scale, efficient, and sustainable recovery technologies.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Other design · Consensus signal: none
GenreCandidate signal: Review · Consensus signal: Review
Teacher disagreement score0.992
Threshold uncertainty score0.914

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0000.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0010.000
Bibliometrics0.0010.001
Science and technology studies0.0000.000
Scholarly communication0.0000.002
Open science0.0000.000
Research integrity0.0000.000
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.033
GPT teacher head0.382
Teacher spread0.349 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it