Visualizing the Effect of Temperature on Carbonate Salt Production in CO₂ Electrolysis

Carbon dioxide (CO2) electrolysis is a novel and promising technology to tackle anthropogenic climate change by reducing our dependency on fossil fuels and creating a sustainable carbon cycle. However, current CO2 electrolysis suffers from low CO2 reduction reaction (CO2RR) selectivity and rapid gas diffusion electrode (GDE) degradation and flooding due to carbonate precipitation. As the hydrophilic precipitate accumulates in the porous structure of the cathode GDE, the liquid anolyte invades the pores, blocking the catholyte from reaching the catalyst layer. This effect promotes the adverse hydrogen evolution reaction and thus decreases the CO2RR selectivity (1). Current literature focuses on limiting carbonate precipitate formation as opposed to understanding the factors affecting its growth (2). While carbonate precipitation is dependent on the specific electrolyte in a flow cell, the impact of parameters, such as operating temperature and GDE porosity, on the nature of carbonate precipitation still need to be investigated (3). In this study, we examine the relationship between cell temperature with carbonate precipitate accumulation. A zero-gap alkaline membrane electrode assembly (MEA) was used with potassium carbonate as the anolyte and humidified CO2 as the catholyte. Electrochemical impedance spectroscopy was used to calculate the activation, ohmic, and mass transport losses of the cell before and after a constant current density phase where faradaic efficiency was measured to quantify the CO2RR selectivity degradation due to salt accumulation. Furthermore, to characterize precipitate growth, the cathode GDEs were imaged before and after electrochemical testing using scanning electron microscopy (SEM) and wavelength dispersive spectroscopy (WDS). To quantify precipitate-driven flooding over operation time, identical MEAs were imaged using operando X-ray synchrotron radiography over a range of temperatures. Through-plane images of the operating cell were processed to find the electrolyte thickness in the cathode GDE as a function of time. Radiography results revealed progressive, cyclical flooding as well as preferential gas pathways. Moreover, after four hours of constant current operation and at a cell temperature of 60℃, the catalyst layer exhibited large amounts of uniformly distributed precipitates, while the GDE contained large, localized precipitate crystals. This indicates that at high temperatures, carbonate precipitates significantly block the catalyst layer and cause flooding into the substrate layer. This work provides new insight into the effect of temperature on carbonate precipitate buildup, deepening the understanding of the mechanism responsible for precipitate degradation. M. E. Leonard, L. E. Clarke, A. Forner-Cuenca, S. M. Brown, and F. R. Brushett, ChemSusChem, 13 (2020). Y. Xu et al., ACS Energy Lett, 6, 809–815 (2021). E. R. Cofell, U. O. Nwabara, S. S. Bhargava, D. E. Henckel, and P. J. A. Kenis, ACS Appl Mater Interfaces, 13, 15132–15142 (2021).

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