Effective Monitoring of Processes with Parts Per Million Defective. A Hard Problem!
Bibliographic record
Abstract
Many processes have defective rates measured in parts per million (PPM). When the process yields such a high level of quality, traditional methods of process improvement, such as designed experiments, and control charts on the number of defectives or the time between defectives, are no longer effective. However, it may still be desirable to monitor and/or improve such processes. In this article, we take a critical look at attempts to apply control charts in this situation. As an alternative, we suggest that since defectives are so rare, we should carefully study any that are observed. By comparing the characteristics of the defectives to good units, both in terms of their physical dimensions and properties, and the process records from their production, we may be able to identify the key differences. Using this type of retrospective study, the goal is to identify an explanatory continuous variable or variables that can be monitored instead of the number of defectives or the time between defectives.
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How this classification was reachedexpand
Full frame machine prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. The Gemma side is a direct model label for every work in the frame, read from the title-only record. The Codex side is a classifier learned from the 10,348 direct Codex labels and calibrated to design-weighted sample rates; fields without enough sample support carry no Codex call. Candidate is the union of the two sides; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels.
Distilled classifier scores by category (both heads)
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.005 | 0.013 |
| Meta-epidemiology (narrow) | 0.001 | 0.001 |
| Meta-epidemiology (broad) | 0.001 | 0.001 |
| Bibliometrics | 0.001 | 0.003 |
| Science and technology studies | 0.001 | 0.002 |
| Scholarly communication | 0.003 | 0.005 |
| Open science | 0.003 | 0.001 |
| Research integrity | 0.002 | 0.003 |
| Insufficient payload (model declined to judge) | 0.003 | 0.003 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from itClassification
machine, unvalidatedMachine predicted; a candidate call from one source (direct Gemma or distilled Codex), not a consensus.
How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".