Nonlinear identification for control of low pressure die casting
Bibliographic record
Abstract
Controlling and eliminating defects, such as macro-porosity, in die casting processes is an on-going challenge for manufacturers. Current strategies focus on the execution of a pre-set casting cycle and die structure design. To respond to process variability and mitigate its negative effects, advanced process control methodologies may be employed to dynamically adjust the operational parameters of the process. In this work, a finite element heat transfer model has been developed to predict the evolution of temperatures and the area of liquid encapsulation in a low pressure die casting process. The model was validated by comparison to plant trial data. A virtual process has been developed based on the model to simulate the continuous operation of the real process. A nonlinear state-space model, based on data from the virtual process, has been developed to provide a reliable representation of this virtual process. The control variables-driven portion exhibits linear dynamic behavior with nonlinear static gain, whereas the feed forward-driven portion is based on a linear function defined by system identification on the virtual process. The resulting MIMO state-space model will facilitate the design of a model-based controller for this process.
Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.
How this classification was reachedexpand
Full frame distilled prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.
Codex and Gemma teacher scores by category
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.000 | 0.000 |
| Meta-epidemiology (narrow) | 0.000 | 0.000 |
| Meta-epidemiology (broad) | 0.000 | 0.000 |
| Bibliometrics | 0.000 | 0.000 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.000 | 0.000 |
| Open science | 0.000 | 0.000 |
| Research integrity | 0.000 | 0.000 |
| Insufficient payload (model declined to judge) | 0.000 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from itClassification
machine, unvalidatedMachine predicted; a candidate call from one teacher head, not a consensus.
How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".