Detection, Diagnosis and Root Cause Analysis of Sheet‐Break in a Pulp and Paper Mill with Economic Impact Analysis
Bibliographic record
Abstract
Abstract Sheet‐break is a long standing problem in the pulp and paper industry. This study is concerned with the analysis of process data to diagnose causes of sheet‐breaks and therefore significant down times. PCA was used to model the process and a combined index based on the Hotelling's T 2 and Squared Prediction Error (SPE) was developed as a sheet‐break detection indicator. As the process is subject to external disturbances, changes and frequent interruptions, pre‐processing of the data played an important role in getting consistent results. We used several novel techniques for data selection, scaling and modelling. The models were validated using a large validation data set with known fault conditions. The developed model, data visualization tool and engineering judgement was used for off‐line diagnosis of root causes of sheet‐breaks. Several operational changes were recommended and implemented on the process resulting in significantly reduced sheet‐breaks. Key Performance Indicators calculated before and after the changes shows the significant economic gain as a result of this 'data‐mining' project.
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How this classification was reachedexpand
Direct model labels (unvalidated)
Per-model category and study-design labels from the labeling rounds. They are machine output, unvalidated, and the disagreement between models ships as data. No study design here is MEDLINE-validated yet.
| Model arm | Categories | Study design | Confidence |
|---|---|---|---|
| gemma | no category Domain: not available · Genre: Empirical About the Canadian research system: no · About a Canadian topic: no | Observational | low |
| gpt | no category Domain: not available · Genre: Empirical About the Canadian research system: no · About a Canadian topic: no | Bench or experimental | high |
Full frame distilled prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.
Codex and Gemma teacher scores by category
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.000 | 0.000 |
| Meta-epidemiology (narrow) | 0.000 | 0.000 |
| Meta-epidemiology (broad) | 0.000 | 0.000 |
| Bibliometrics | 0.001 | 0.001 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.000 | 0.000 |
| Open science | 0.000 | 0.000 |
| Research integrity | 0.000 | 0.000 |
| Insufficient payload (model declined to judge) | 0.000 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from itClassification
machine, unvalidatedLabeled directly by 2 models reading the full record.
The models disagree on parts of this classification; every voice is preserved in the section at the end of the page.
How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".