Failure Analysis of a Ceramic Bearing Acetabular Component
Bibliographic record
Abstract
BACKGROUND: Alternative bearings have been explored in an attempt to improve the longevity of total hip prostheses. A Food and Drug Administration (FDA)-approved clinical study of a nonmodular acetabular component consisting of a porous metal shell, compression-molded polyethylene, and a ceramic liner inlay was discontinued following reports of early failures. METHODS: Between October 1999 and January 2003, 429 patients were enrolled in a prospective study to evaluate a cementless ceramic-on-ceramic total hip arthroplasty design (Hedrocel ceramic bearing cup; Implex, Allendale, New Jersey). Two hundred and eighty-two patients (315 hips) were treated with the experimental acetabular implant and 147 patients (157 hips) were treated with an acetabular implant that consisted of the same porous shell but an allpolyethylene liner. Clinical data including a Harris hip score and responses to the Short Form-12 (SF-12) health survey were collected preoperatively and at twelve and twenty-four months postoperatively. Serial radiographs were made preoperatively; at six weeks, three months, six months, and twelve months postoperatively; and annually thereafter. Retrieval analysis was performed on all failed explanted components. Failure was defined as fracture or displacement of the ceramic liner out of the acetabular component. In addition, biomechanical testing was performed on unimplanted acetabular components and mechanically altered cups in an effort to recreate the mechanisms of failure. Finite element analysis was used to estimate stress and strain within the ceramic liner under extreme physiologic loading conditions. RESULTS: The ceramic liner failed in fourteen of the 315 experimental acetabular components; all of the failures were at the ceramic-polyethylene interface. Patients with a body weight of >91 kg had a 4.76 times greater odds of the ceramic liner failing than those who weighed < or =91 kg. Retrieval analysis demonstrated stripe and rim wear with evidence of adhesive wear, indicating a potentially high-friction interaction at the articulation. Finite element analysis demonstrated that the forces on the ceramic liner in cups subjected to extreme loading conditions were insufficient to cause fracture. Biomechanical testing was unable to reproduce an initial ceramic liner displacement in vitro; however, when the ceramic liner was forcibly displaced prior to biomechanical testing, complete displacement and eventual fracture of the ceramic liner resulted. CONCLUSIONS: We hypothesized that the combination of a high patient body weight, an extensive range of motion, and subluxation of the femoral head led to high friction at the articulation between the femoral head and the rim of the liner, which initiated displacement of the ceramic liner. Subsequent normal gait led to further displacement of the liner in all of the fourteen failed components and eventually to ceramic fracture in twelve of the fourteen components.
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How this classification was reachedexpand
Full frame distilled prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.
Codex and Gemma teacher scores by category
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.002 | 0.000 |
| Meta-epidemiology (narrow) | 0.000 | 0.000 |
| Meta-epidemiology (broad) | 0.001 | 0.001 |
| Bibliometrics | 0.001 | 0.000 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.000 | 0.000 |
| Open science | 0.000 | 0.000 |
| Research integrity | 0.000 | 0.000 |
| Insufficient payload (model declined to judge) | 0.000 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from itClassification
machine, unvalidatedMachine predicted; a candidate call from one teacher head, not a consensus.
How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".