Finite element simulation of non-isothermal warm forming of high-strength aluminum alloy sheet
Why this work is in the frame
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Bibliographic record
Abstract
This paper examines non-isothermal warm forming experiments on AA7xxx-series channel sections at two different initial blank temperatures (187 and 253°C) with room temperature tooling. Supporting non-linear thermo-mechanical finite element simulations are performed, considering multiple stages comprising heating of the blank, transfer to the press, forming, dwell in die and cooling in air to room temperature. Elevated Twist Compression Tests are performed for the lubricant Forge Ease AL278 which allows characterization of friction coefficient as a function of temperature. Based on attached thermocouples during forming, thickness measurements and recorded force-stroke curves, the simulation model is validated. Furthermore, micro hardness measurements on the formed rail are performed to study the effect of heat exposure on the material strength.
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Full frame distilled prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.
Codex and Gemma teacher scores by category
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.000 | 0.000 |
| Meta-epidemiology (narrow) | 0.000 | 0.000 |
| Meta-epidemiology (broad) | 0.000 | 0.000 |
| Bibliometrics | 0.000 | 0.000 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.000 | 0.001 |
| Open science | 0.000 | 0.000 |
| Research integrity | 0.000 | 0.000 |
| Insufficient payload (model declined to judge) | 0.000 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it