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Two years of operation at Kansanshi's sulphuric acid plant

2017· article· en· W2794422901 on OpenAlexaff
B. Mumba

Bibliographic record

VenueJournal of the Southern African Institute of Mining and Metallurgy · 2017
Typearticle
Languageen
FieldEngineering
TopicExtraction and Separation Processes
Canadian institutionsFirst Quantum Minerals (Canada)
Fundersnot available
KeywordsEnvironmental scienceWaste managementEngineering

Abstract

fetched live from OpenAlex

In March 2015 Kansanshi Mining plc commenced operation of a greenfield copper smelter near Solwezi, Zambia.The smelter is designed to treat 1.2 Mt of copper concentrate per year.Concentrate is smelted in an Isasmelt furnace, and the matte is subsequently converted to blister copper in Peirce-Smith converters (PSCs).The off-gases from the Isasmelt furnace and the PSCs are directed to wet gas cleaning systems and then to a contact sulphuric acid plant (SAP).Overall, the SAP has performed well, allowing rapid ramp-up of the smelter to its design capacity of 1.2 Mt/a.The sophisticated control philosophy for the acid plant-smelter interface has allowed for relatively trouble-free operation with the smelter.The acid plant can easily handle transitions in gas flow and SO 2 concentrations resulting from the operation of PSCs.The goal for the future is to maintain the high availability of the acid plant through improvements in maintenance.There is also a desire to maximize acid plant throughput to maximize production of both copper and acid.While the operation and performance of the acid plant has been nearly trouble-free, some of the more interesting issues that we overcame are presented later in the paper.Availability of the plant has exceeded 93.1% on average, with over 99% availability in the best month (see Figure 1).KMP's definition of availability is the time that the acid plant is ready and available to receive gas from either the Isasmelt furnace or from the PSCs.Downtime due to site power outages is not included in acid plant availability.The maximum daily production achieved to date is 4077 t.Figure 2 shows the steady ramp-up of smelter throughput and the corresponding increase in acid production.For the months of March through to February 2017, acid production exceeded nominal design capacity for the plant.From September 2015 to January 2016 concentrate treatement, and therefore acid production, was limited due to lack of concentrate.Production was low in February 2016 due to the planned shutdown to repair the SAP converter, and in August 2016 due to a shutdown to repair damaged bricking in the Isasmelt furnace.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

How this classification was reachedexpand

Full frame machine prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. The Gemma side is a direct model label for every work in the frame, read from the title-only record. The Codex side is a classifier learned from the 10,348 direct Codex labels and calibrated to design-weighted sample rates; fields without enough sample support carry no Codex call. Candidate is the union of the two sides; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels.

metaresearch head score (Codex)0.001
metaresearch head score (Gemma)0.001
Version: metacan-v3-hybrid-931329e0061cValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Observational · Consensus signal: none
GenreCandidate signal: Empirical · Consensus signal: Empirical
Teacher disagreement score0.044
Threshold uncertainty score0.087

Distilled classifier scores by category (both heads)

CategoryCodexGemma
Metaresearch0.0010.001
Meta-epidemiology (narrow)0.0010.001
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0010.001
Science and technology studies0.0040.001
Scholarly communication0.0010.001
Open science0.0010.002
Research integrity0.0010.001
Insufficient payload (model declined to judge)0.0140.004

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.021
GPT teacher head0.243
Teacher spread0.222 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it

Classification

machine, unvalidated

Machine predicted; a candidate call from one source (direct Gemma or distilled Codex), not a consensus.

The models applied no category: nothing in the taxonomy fit this work.
Study designObservational
Domainnot available
GenreEmpirical

How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".

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Citations0
Published2017
Admission routes1
Has abstractyes

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