Cold Spray Additive Manufacturing Fabrication of Hard and Soft Magnetic Materials
Bibliographic record
Abstract
Manufacturing increasingly complex parts featuring advanced functionalities while reducing costs is a challenge for all industries. Automotive electric motor fabrication is no exception as high performance magnetic materials need to be shaped and installed into complex assemblies. Current fabrication procedures severely limit the design flexibility as magnetic materials are typically difficult to machine and manipulate. In this work, we will describe the use of cold spray additive manufacturing for the low-cost direct shaping of hard and soft magnetic materials on electric motor parts without the need for additional assembly steps. Combination of sprayed soft and hard magnetic materials opens up the possibilities for innovative designs leading to performance gain and cost savings. The role of the process parameters such as the gas temperature as well as the powder composition, size distribution and morphology on the magnetic properties is discussed. The use of robot toolpath programming necessary to spray on motor parts is illustrated by different examples of complex shape prototypes. Use of soft and hard magnetic materials for the realization of motor prototypes is shown, thus demonstrating the feasibility of using cold spray additive manufacturing as an effective technology to fabricate motor parts.
Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.
How this classification was reachedexpand
Full frame machine prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. The Gemma side is a direct model label for every work in the frame, read from the title-only record. The Codex side is a classifier learned from the 10,348 direct Codex labels and calibrated to design-weighted sample rates; fields without enough sample support carry no Codex call. Candidate is the union of the two sides; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels.
Distilled classifier scores by category (both heads)
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.000 | 0.000 |
| Meta-epidemiology (narrow) | 0.000 | 0.000 |
| Meta-epidemiology (broad) | 0.000 | 0.000 |
| Bibliometrics | 0.001 | 0.000 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.001 | 0.000 |
| Open science | 0.001 | 0.001 |
| Research integrity | 0.000 | 0.001 |
| Insufficient payload (model declined to judge) | 0.002 | 0.001 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from itClassification
machine, unvalidatedMachine predicted; a candidate call from one source (direct Gemma or distilled Codex), not a consensus.
How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".