Experimental Characterization and Deterministic Prediction of In-Plane Formability of 3rd Generation Advanced High Strength Steels
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Bibliographic record
Abstract
The objective of the current study is to develop a practical, deterministic approach to the prediction of the in-plane formability of two third generation advanced high-strength steels (AHSS) of 980 and 1180 MPa ultimate tensile strength using only quasi-static mechanical property data. The hardening response to large strains was experimentally measured with the use of simple shear and tensile tests and validated in tensile simulations. The process-corrected limit strains in the Nakazima and Marciniak tests were compared to various analytical Forming Limit Curve (FLC) models for in-plane stretching. It was observed that the widely-used Marciniak–Kuczynski model can adequately predict the experimental FLC in biaxial stretching but significantly underestimated the limit strains in uniaxial stretching for both third generation AHSS. The observed through-thickness shear fracture mode in biaxial stretching was reasonably well-captured by the Bressan–Williams (BW) instability model for the 1180 MPa steel. A proposed extension of the BW model to uniaxial tension by adoption of the maximum in-plane shear stress criterion (BWx model) provided superior experimental correlation relative to the zero-extension model of Hill that was too conservative. Finally, a linearized version of the modified maximum force criterion (MMFC) was proposed that markedly improved the correlation with the process-corrected FLC for in-plane stretching of AHSS. The developed framework for FLC prediction was then applied to a DP980 AHSS and an AA5182 aluminum alloy from the literature. The DP980 corroborated the observed trend for the two third generation AHSS whereas the MK and the BWx models performed best for the AA5182 with its saturation-type hardening behavior and non-quadratic yield surface.
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Full frame distilled prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.
Codex and Gemma teacher scores by category
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.000 | 0.000 |
| Meta-epidemiology (narrow) | 0.000 | 0.000 |
| Meta-epidemiology (broad) | 0.000 | 0.000 |
| Bibliometrics | 0.000 | 0.000 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.000 | 0.000 |
| Open science | 0.000 | 0.000 |
| Research integrity | 0.000 | 0.000 |
| Insufficient payload (model declined to judge) | 0.000 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it