Columnar-to-equiaxed grain transition in powder bed fusion via mimicking casting solidification and promoting in situ recrystallization
Why this work is in the frame
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Bibliographic record
Abstract
Columnar grain structure typically formed along the build direction in the electron beam-powder bed fusion (EB-PBF) technique leads to anisotropic physical and mechanical properties. In this study, casting solidification condition was mimicked, and in situ recrystallization was promoted in EB-PBF to facilitate columnar-to-equiaxed grain structure transition in Alloy 718. This is achieved via a unique linear melting strategy coupled with a specific selection of process parameters in EB-PBF. It was found that site-specific melting using line order number (LON) function affected the cooling rate and temperature gradient, which controlled grain morphology and texture. A high LON resulted in a large equiaxed grain zone with a random texture, whereas a fixed LON with a high areal energy density led to a strong texture. The main driving force in the formation of cracks and shrinkage defects during the transition was investigated. A high LON at a fixed areal energy density reduced the average total shrinkage defects and crack length. The hardness was decreased through the transition, which was linked to the reduction in the size of the γ″ precipitates.
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Full frame distilled prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.
Codex and Gemma teacher scores by category
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.000 | 0.000 |
| Meta-epidemiology (narrow) | 0.000 | 0.000 |
| Meta-epidemiology (broad) | 0.000 | 0.000 |
| Bibliometrics | 0.000 | 0.000 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.000 | 0.000 |
| Open science | 0.000 | 0.000 |
| Research integrity | 0.000 | 0.000 |
| Insufficient payload (model declined to judge) | 0.000 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it