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PdM-FSA: predictive maintenance framework with fault severity awareness in Industry 4.0 using machine learning

2024· article· en· W4403111471 on OpenAlexaff
Donatien Koulla Moulla, Ernest Mnkandla, Moussa Aboubakar, Ado Adamou Abba Ari, Alain Abran

Bibliographic record

VenueInternational Journal of Power Electronics and Drive Systems/International Journal of Electrical and Computer Engineering · 2024
Typearticle
Languageen
FieldEngineering
TopicDigital Transformation in Industry
Canadian institutionsÉcole de Technologie Supérieure
FundersUniversity of South Africa
KeywordsPredictive maintenanceDowntimeMachine learningComputer scienceRandom forestSupport vector machineIndustry 4.0Overall equipment effectivenessArtificial intelligenceContext (archaeology)Fault detection and isolationData miningReliability engineeringProductivityEngineering

Abstract

fetched live from OpenAlex

Predictive maintenance contributes to Industry 4.0, as it enables a decrease in maintenance costs and downtime while aiming to increase production and return on investment. Despite the increasing utilization of machine learning techniques in predictive maintenance in industrial systems over the past few years, several challenges remain to be addressed in the implementation of ML, including the quality of the data collected, resource constraints, and equipment heterogeneity. This study proposes an adaptive framework for predictive maintenance in the context of Industry 4.0, specifically in internet of things (IoT) systems, using machine learning (ML) models. In particular, this study introduces PdM-FSA, a new framework based on an ensemble classifier that takes advantage of four widely adopted ML models in the predictive maintenance literature: random forest (RF), support vector machine (SVM), extreme gradient boosting (XGBoost), and k-nearest neighbors (KNN). The performance evaluation results showed that the PdM-FSA framework can perform well for predictive maintenance according to the severity of equipment malfunctions in a smart factory. The results of this study provide significant knowledge to researchers and practitioners on predictive maintenance in the context of Industry 4.0. and enables the optimization of processes and improves productivity.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

How this classification was reachedexpand

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Simulation or modeling · Consensus signal: Simulation or modeling
GenreCandidate signal: Empirical · Consensus signal: none
Teacher disagreement score0.530
Threshold uncertainty score0.862

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0000.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0010.000
Science and technology studies0.0000.000
Scholarly communication0.0000.001
Open science0.0000.000
Research integrity0.0000.002
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.005
GPT teacher head0.224
Teacher spread0.219 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it

Classification

machine, unvalidated

Machine predicted; a candidate call from one teacher head, not a consensus.

The models applied no category: nothing in the taxonomy fit this work.
Study designSimulation or modeling
Domainnot available
GenreEmpirical

How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".

Quick stats

Citations4
Published2024
Admission routes1
Has abstractyes

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