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Record W4405184956 · doi:10.3390/pr12122820

Thermodynamic Modeling and Research for Processing Complex Concentrate Blends in Custom Copper Smelters for Maximum Revenue

2024· article· en· W4405184956 on OpenAlex
Denis Shishin, Nagendra Tripathi, Svetlana Sineva, Evgueni Jak

Why this work is in the frame

A frame that forgets how it found something cannot be audited. These are the routes that admitted this work.

fundA Canadian funder is recorded on the work.
no affNo Canadian affiliation: this work is invisible to an affiliation-only frame.
No Canadian affiliation. An affiliation-only frame, the usual design, would never have seen this work. It is one of the works that make the case for inverting the frame.

Bibliographic record

VenueProcesses · 2024
Typearticle
Languageen
FieldEngineering
TopicMetallurgical Processes and Thermodynamics
Canadian institutionsnot available
FundersRio Tinto
KeywordsFlash smeltingSmeltingRefining (metallurgy)Slag (welding)Work (physics)Environmental scienceRevenueCopperProcess engineeringMetallurgyWaste managementEngineeringMaterials scienceBusinessMechanical engineeringAccounting

Abstract

fetched live from OpenAlex

Custom copper smelters, which are dependent on purchased concentrates, are facing increasing economic pressures amid falling treatment and refining fees. With the declining availability of high-grade, low-impurity concentrates, copper demand is expected to surge to support the transition to renewable energy. This study, which is based on recent observations of Chinese custom smelters, examines their strategies to address the challenge of purchasing concentrates at record-low treatment and refining charges. By investing in slag flotation technology, smelters can enhance copper, gold, and silver recovery. By blending high-grade and low-grade concentrates, they can capitalize on the gap between the recoverable and payable metals, which are often referred to as “free metals”, while also benefiting from byproducts, mainly sulfuric acid. While this approach offers economic opportunities, it introduces operational complexities. To mitigate these, laboratory testing, combined with advanced digital predictive tools based on thermodynamics, is crucial. This study demonstrates the use of thermodynamic models supported by experimental work for analyzing furnace operations. FactSage® software and a custom database are employed to define the operating window of two common flowsheets: (1) flash smelting + flash converting and (2) bottom-blown smelting + bottom-blowing converting.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.001
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Simulation or modeling · Consensus signal: Simulation or modeling
GenreCandidate signal: Empirical · Consensus signal: none
Teacher disagreement score0.703
Threshold uncertainty score0.715

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0010.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0000.000
Science and technology studies0.0000.000
Scholarly communication0.0000.000
Open science0.0000.000
Research integrity0.0000.000
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.076
GPT teacher head0.341
Teacher spread0.265 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it