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Record W4406063048 · doi:10.1016/j.jclepro.2025.144681

Technical analysis of high-efficiency and flexible direct reduced iron plants integrated with high-temperature electrolysis

2025· article· en· W4406063048 on OpenAlex

Why this work is in the frame

A frame that forgets how it found something cannot be audited. These are the routes that admitted this work.

affAt least one author lists a Canadian institution in the pinned OpenAlex snapshot.

Bibliographic record

VenueJournal of Cleaner Production · 2025
Typearticle
Languageen
FieldEngineering
TopicIron and Steelmaking Processes
Canadian institutionsHatch (Canada)
FundersHydrogen and Fuel Cell Technologies OfficeFuel Cell Technologies ProgramOffice of Energy Efficiency and Renewable EnergyU.S. Department of Energy
KeywordsElectrolysisProcess engineeringEnvironmental scienceEngineeringChemistryElectrodeElectrolyte

Abstract

fetched live from OpenAlex

The iron and steel sector is one of the most hard-to-abate sectors from an emission point of view, emitting 3.74 Gt CO2 annually and contributing to 10% of global energy-related greenhouse gas emissions. Hydrogen-based direct reduced iron is one of the options to achieve deep decarbonization of the sector. This study proposes an innovative hydrogen-DRI process integrating a high-temperature solid oxide electrolyzer cell. The main idea is to produce the reducing stream by means of the electrolyzer, while using natural gas only in the bottom part of the furnace to increase the carbon content and cool down the direct reduced iron. Three cases featuring different integration degrees between iron and hydrogen production units are assessed. The high integration level reduces the direct carbon dioxide emission by 96% compared to the reference natural gas fed process. Finally, an off-design analysis is performed to assess the mass and energy balances of the system operating at different loads in response to variable availability of renewable electricity. The results show that the plant can be efficiently used in several off-design configurations, maintaining good product quality while managing the electric consumption and hydrogen production rates.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Bench or experimental · Consensus signal: Bench or experimental
GenreCandidate signal: Empirical · Consensus signal: Empirical
Teacher disagreement score0.313
Threshold uncertainty score0.371

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0000.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0010.001
Science and technology studies0.0000.000
Scholarly communication0.0000.000
Open science0.0000.000
Research integrity0.0000.000
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.004
GPT teacher head0.212
Teacher spread0.208 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it