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Record W4406607047 · doi:10.1016/j.renene.2025.122473

Technical, economic and environmental potential of recycled polycarbonate solar photovoltaic frames

2025· article· en· W4406607047 on OpenAlexafffund
Seyyed Ali Sadat, Riya Roy, Joshua M. Pearce

Bibliographic record

VenueRenewable Energy · 2025
Typearticle
Languageen
FieldEnvironmental Science
TopicPhotovoltaic Systems and Sustainability
Canadian institutionsWestern University
FundersNatural Sciences and Engineering Research Council of CanadaCanadian Network for Research and Innovation in Machining Technology, Natural Sciences and Engineering Research Council of Canada
KeywordsPhotovoltaic systemPolycarbonateEnvironmental scienceEngineering physicsWaste managementMaterials scienceEngineeringElectrical engineeringComposite material

Abstract

fetched live from OpenAlex

Solar photovoltaic (PV) devices have excellent ecological footprints , but a substantial amount of embodied energy is due to their standard aluminum frames. Recycled polycarbonate (PC) has a high strength-to-weight ratio and superior resistance to corrosion, which makes it an attractive substitute for aluminum in the construction of PV module frames. This study investigates the feasibility of using virgin and recycled PC for PV module frames by 1) conducting finite element analysis to optimize dimensional designs of PC frames, ensuring sufficient structural strength and minimizing potential deformation while minimizing the weight; 2) performing materials economic analysis on that PC frames to compare them to Al and 3) a basic life cycle analysis to compare the environmental performance of the two frame materials. Two frame profiles are evaluated: downward fastened and C-shaped. Results show the use of lower-mass PC frames could enable installations that might otherwise be unfeasible due to necessary roof structural reinforcement. PC downward fastened frames are also less expensive than aluminum frames. The environmental impact results show recycled Al and recycled PC significantly outperform primary aluminum. Recycled polycarbonate , provides the most substantial reductions in both cumulative energy demand and carbon footprint, with nearly complete elimination of carbon emissions .

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

How this classification was reachedexpand

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Bench or experimental · Consensus signal: Bench or experimental
GenreCandidate signal: Empirical · Consensus signal: Empirical
Teacher disagreement score0.345
Threshold uncertainty score0.844

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0000.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0000.000
Science and technology studies0.0000.000
Scholarly communication0.0000.000
Open science0.0000.000
Research integrity0.0000.000
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.003
GPT teacher head0.188
Teacher spread0.186 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it

Classification

machine, unvalidated

Machine predicted; a candidate call from one teacher head, not a consensus.

The models applied no category: nothing in the taxonomy fit this work.
Study designBench or experimental
Domainnot available
GenreEmpirical

How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".

Quick stats

Citations13
Published2025
Admission routes2
Has abstractyes

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