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Record W4406935471 · doi:10.1002/adfm.202420744

Butterfly‐Inspired Hierarchical Hybrid Composites for Lightweight Structural Thermal Management Applications

2025· article· en· W4406935471 on OpenAlexafffund
Nello D. Sansone, Rafaela Aguiar, Mahmoud Embabi, N.K. Cheung, Anthony V. Tuccitto, Nathan R. S. Chang, Matthew Leroux, Patrick Lee

Bibliographic record

VenueAdvanced Functional Materials · 2025
Typearticle
Languageen
FieldEngineering
TopicAdditive Manufacturing and 3D Printing Technologies
Canadian institutionsUniversity of TorontoUniversity of New Brunswick
FundersNatural Sciences and Engineering Research Council of CanadaMitacs
KeywordsMaterials scienceComposite materialButterflyThermal management of electronic devices and systemsThermalComposite numberMechanical engineeringEcologyEngineering

Abstract

fetched live from OpenAlex

Abstract Stringent environmental policies and sustainability targets are driving the adoption of lightweight materials in high‐performance transportation and defense sectors. Inspired by nature's unparalleled engineering, this work introduces butterfly‐inspired hybrid composites that emulate the multifunctional performance of natural architectures. Specifically, these composites are reinforced with hierarchical fibrous assemblies comprised of nano‐sized graphene nanoplatelets covalently bonded onto micro‐sized glass fibers, emulating the hierarchical architecture of butterfly legs. Additionally, sandwich‐structured composites are designed to mimic the alternating rigid and porous layered scales of butterfly wings, featuring a foamed composite core sandwiched between solid composite skins, leading to superior mechanical and thermal management performance. Compared to the current industrial composite substitute for metallic structural components, these hybrid composites are tailorable to achieve improvements up to 32%, 36%, and 116% in specific tensile strength, specific flexural strength, and impact strength, respectively, as well as 66% in thermal insulation and 62% in thermal management performance, with a 38% weight reduction. These advancements stem from the detailed structure‐property designs, spanning across multiple length‐scales, formulating a fundamental understanding of how to tune performance to meet stringent requirements. Ultimately, these cost‐effective, industry‐ready butterfly‐inspired materials produce lightweight, multifunctional components that showcase the potential of biomimicry in advancing sustainable engineering solutions.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

How this classification was reachedexpand

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Bench or experimental · Consensus signal: Bench or experimental
GenreCandidate signal: Empirical · Consensus signal: Empirical
Teacher disagreement score0.276
Threshold uncertainty score0.630

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0000.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0000.000
Science and technology studies0.0000.000
Scholarly communication0.0000.000
Open science0.0000.000
Research integrity0.0000.000
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.007
GPT teacher head0.220
Teacher spread0.213 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it

Classification

machine, unvalidated

Machine predicted; a candidate call from one teacher head, not a consensus.

The models applied no category: nothing in the taxonomy fit this work.
Study designBench or experimental
Domainnot available
GenreEmpirical

How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".

Quick stats

Citations15
Published2025
Admission routes2
Has abstractyes

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