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Record W4408841691 · doi:10.1088/1361-6528/adc555

Micron size graphene sheets synthesis by methane pyrolysis in an RF-ICP thermal plasma reactor

2025· article· en· W4408841691 on OpenAlexafffund
Reem Mahmoud, F. Gitzhofer, Nicolas Abatzoglou

Bibliographic record

VenueNanotechnology · 2025
Typearticle
Languageen
FieldMaterials Science
TopicGraphene research and applications
Canadian institutionsUniversité de Sherbrooke
FundersMitacs
KeywordsGrapheneMaterials scienceX-ray photoelectron spectroscopyPlasmaRaman spectroscopyQuenching (fluorescence)Chemical engineeringGraphene nanoribbonsNanotechnologyGraphene oxide paperAnalytical Chemistry (journal)OpticsChemistryOrganic chemistry

Abstract

fetched live from OpenAlex

Abstract Bottom–up synthesis of free-standing graphene using thermal plasma technology often results in flakes with smaller lateral dimensions (hundreds of nanometers) compared to top–down and substrate-based approaches (reaching centimeters in size) Dato (2019 J. Mater. Res. 34 214–30). This limitation in size restricts the applicability of graphene in various applications. This study investigates a method to overcome this limitation by studying the reactor’s quenching effect on the plasma plume exiting an radiofrequency inductively coupled thermal plasma thermal plasma torch. Local gas phase chemistry and graphene morphology were investigated during methane (CH 4 ) pyrolysis in argon plasma. Natural quenching suppression led to a production of few-layer (2–5 layers), near-micrometer-sized un-supported graphene sheets (∼2.8 µ m perimeter) with less crumpling and a projected area of (2–5) × 10 5 nm 2 . Raman, transmission electron microscopy, thermogravimetric analysis, and x-ray photoelectron spectroscopy (XPS) analysis confirmed the high quality of the synthesized graphene. Sp 2 carbon composition in the sample was calculated using the D parameter obtained from the differentiated C KLL Auger peak in the XPS spectrum. A correlation between the gas phase chemistry and the graphene morphology demonstrated the significant effect of plasma reactor natural quenching and recirculation on the graphene synthesis and offers a potential for controlling the structure of unsupported graphene. The current study provides valuable insights that can pave the way for the development of reactors with a definite control over the morphology of synthesized graphene.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

How this classification was reachedexpand

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.001
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Bench or experimental · Consensus signal: Bench or experimental
GenreCandidate signal: Empirical · Consensus signal: Empirical
Teacher disagreement score0.018
Threshold uncertainty score0.696

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0000.001
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0000.001
Science and technology studies0.0000.000
Scholarly communication0.0000.000
Open science0.0010.000
Research integrity0.0000.000
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.010
GPT teacher head0.271
Teacher spread0.261 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it

Classification

machine, unvalidated

Machine predicted; a candidate call from one teacher head, not a consensus.

The models applied no category: nothing in the taxonomy fit this work.
Study designBench or experimental
Domainnot available
GenreEmpirical

How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".

Quick stats

Citations3
Published2025
Admission routes2
Has abstractyes

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