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Record W4409199398 · doi:10.1016/j.ces.2025.121603

Machine learning for early detection of distillation column flooding

2025· article· en· W4409199398 on OpenAlexafffund
Syed Imtiaz, Salim Ahmed

Bibliographic record

VenueChemical Engineering Science · 2025
Typearticle
Languageen
FieldEngineering
TopicFault Detection and Control Systems
Canadian institutionsMemorial University of Newfoundland
FundersNatural Sciences and Engineering Research Council of CanadaImperial Oil Limited
KeywordsColumn (typography)DistillationFlooding (psychology)Fractionating columnChromatographyPetroleum engineeringProcess engineeringEnvironmental scienceComputer scienceArtificial intelligenceEngineeringChemistryPsychologyTelecommunications

Abstract

fetched live from OpenAlex

• Demonstrates effectiveness in realistic navigation scenarios with obstacles via simulation. • The issue with data scarcity surrounding the application of supervised ML for flooding detection is addressed. • The time-series generative adversarial network is used to generate synthetic data while preserving the temporal order. • Sets of industrial data are used to demonstrate the efficacy of the algorithm. Flooding in a distillation column is an abnormal event that limits the operations of the column and eventually leads to plant shutdown if not prevented. Recently, machine learning (ML) has been widely employed in process engineering to uncover critical patterns in data. Supervised ML methods can predict flooding by monitoring pressure changes in the column. However, one of the challenges of applying supervised ML methods for predicting flooding in distillation columns is the need for large volumes of flooding data. Flooding events are rare compared to normal operations, resulting in an imbalanced dataset. To address this, we used a time-series generative adversarial network to generate synthetic flooding data by preserving the temporal patterns of the original dataset. With this extra data, we trained supervised ML models to predict flooding by forecasting the pressure drops. Our results show that flooding can be detected 19 min in advance, and supervised ML methods outperformed unsupervised ML methods like PCA and Autoencoders in early detection.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

How this classification was reachedexpand

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Bench or experimental · Consensus signal: none
GenreCandidate signal: Empirical · Consensus signal: Empirical
Teacher disagreement score0.435
Threshold uncertainty score0.346

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0000.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0000.001
Science and technology studies0.0000.000
Scholarly communication0.0000.000
Open science0.0000.000
Research integrity0.0000.000
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.004
GPT teacher head0.201
Teacher spread0.196 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it

Classification

machine, unvalidated

Machine predicted; a candidate call from one teacher head, not a consensus.

The models applied no category: nothing in the taxonomy fit this work.
Study designBench or experimental
Domainnot available
GenreEmpirical

How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".

Quick stats

Citations7
Published2025
Admission routes2
Has abstractyes

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