Industry 4.0 in Automotive Manufacturing: A Digital Twin Approach
Bibliographic record
Abstract
This study introduces a Digital Twin framework for real-time monitoring and decision-making in automotive strut tower manufacturing via automated high-pressure die casting. As a key enabler of Industry 4.0, the Digital Twin concept integrates physical and digital domains, allowing bi-directional communication for process optimization. The proposed model collects real-time data from sensors in the manufacturing cell and utilizes FlexSim simulation software alongside machine learning algorithms, specifically Artificial Neural Networks (ANN) and Logistic Regression, to classify product outcomes. The ANN achieved high accuracy, supporting rapid, data-driven decision-making. Additionally, FlexSim’s Emulation tool and Open Platform Communications United Architecture (OPC UA) protocol enable seamless communication between the physical and digital systems, ensuring consistent and reliable performance. Results demonstrate the effectiveness of the Digital Twin in enhancing manufacturing efficiency and predictive accuracy, highlighting its potential for broader applications across various manufacturing stages and industries.
Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.
How this classification was reachedexpand
Full frame machine prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. The Gemma side is a direct model label for every work in the frame, read from the title-only record. The Codex side is a classifier learned from the 10,348 direct Codex labels and calibrated to design-weighted sample rates; fields without enough sample support carry no Codex call. Candidate is the union of the two sides; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels.
Distilled classifier scores by category (both heads)
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.002 | 0.003 |
| Meta-epidemiology (narrow) | 0.001 | 0.000 |
| Meta-epidemiology (broad) | 0.000 | 0.001 |
| Bibliometrics | 0.001 | 0.001 |
| Science and technology studies | 0.000 | 0.001 |
| Scholarly communication | 0.003 | 0.004 |
| Open science | 0.001 | 0.004 |
| Research integrity | 0.001 | 0.002 |
| Insufficient payload (model declined to judge) | 0.003 | 0.001 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from itClassification
machine, unvalidatedMachine predicted; a candidate call from one source (direct Gemma or distilled Codex), not a consensus.
How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".