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Record W4412017784 · doi:10.1080/17452759.2025.2522951

Advances in interlayer bonding in fused deposition modelling: a comprehensive review

2025· review· en· W4412017784 on OpenAlex

Why this work is in the frame

A frame that forgets how it found something cannot be audited. These are the routes that admitted this work.

affAt least one author lists a Canadian institution in the pinned OpenAlex snapshot.

Bibliographic record

VenueVirtual and Physical Prototyping · 2025
Typereview
Languageen
FieldEngineering
TopicAdditive Manufacturing and 3D Printing Technologies
Canadian institutionsUniversity of Guelph
Fundersnot available
KeywordsDeposition (geology)Materials scienceForensic engineeringEngineeringGeologyGeomorphology

Abstract

fetched live from OpenAlex

Fused deposition modeling (FDM) has established itself as a major additive manufacturing technology for the production of parts made of polymer and composite materials. A critical challenge in FDM is achieving strong interlayer bonding (IB), which worsens mechanical anisotropy and compromises the overall functionality of fabricated parts. To overcome this limitation, researchers have developed a range of advanced techniques, including pre-printing modifications (e.g. filament material modification), in-process interventions (e.g. preheating, vibration, and ultrasonic-assisted FDM), and post-processing methods (e.g. ultrasonic strengthening, annealing, microwave welding, and electromagnetic induction welding). Each of these techniques has been investigated, showing its pros and cons. This article also explores recent advancements aimed at enhancing IB, explaining their underlying mechanisms, highlighting key results, and critically evaluating their overall effectiveness. This review synthesises the state-of-the-art in IB enhancement strategies and their influence on resultant part properties. Consequently, further investigation into optimising existing methods and developing innovative approaches is essential for realising the full potential of FDM in advanced manufacturing applications.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesMeta-epidemiology (narrow)
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Other design · Consensus signal: none
GenreCandidate signal: Review · Consensus signal: Review
Teacher disagreement score0.922
Threshold uncertainty score1.000

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0000.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0010.000
Bibliometrics0.0000.000
Science and technology studies0.0000.000
Scholarly communication0.0000.000
Open science0.0000.000
Research integrity0.0000.001
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.034
GPT teacher head0.306
Teacher spread0.272 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it