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Record W4412540058 · doi:10.26434/chemrxiv-2025-cphsr

Electrochemical Production of >1 M Acid and Base from Neutral Salt at High Current Density and Low Energy Demand

2025· preprint· en· W4412540058 on OpenAlexfundno aff
Gage Wright, Matthew W. Kanan

Bibliographic record

VenueChemRxiv · 2025
Typepreprint
Languageen
FieldChemistry
TopicElectrochemical Analysis and Applications
Canadian institutionsnot available
FundersStanford Woods Institute for the EnvironmentTides FoundationCanadian Institute for Advanced ResearchNational Science Foundation
KeywordsElectrochemistryCurrent (fluid)Current densitySalt (chemistry)ChemistryBase (topology)Production (economics)Energy densityElectrodePhysicsElectrical engineeringEconomicsEngineering physicsMathematicsEngineeringMicroeconomicsOrganic chemistry

Abstract

fetched live from OpenAlex

The use of acid and base to drive chemical transformations underpins industrial hydrometallurgical processes and many proposed carbon management technologies. The production of the acid and base are key drivers of the energy demand, emissions, and waste generation of these processes. Generating acid and base electrochemically from salt solutions enables the use of low-carbon power and avoids stoichiometric salt waste. However, conventional electrochemical approaches that use ion exchange membranes (IEMs) have excessive energy demand, low productive current densities, and poor impurity tolerance. These shortcomings can be addressed by using a diaphragm flow cell (DFC), which has lower resistance than IEM-based systems and improved impurity tolerance. Here we report an improved design for the DFC that incorporates mesh spacers in the electrolyte compartments to reduce the residence time of the electrolyte and rigidify the compartments. This cell produces concentrated (1.1 - 1.5 M) acid and base from neutral salt at the lowest energy demand (0.051 - 0.067 kWh mol-1) and highest productive current densities (275 - 367 mA cm-2) reported to date while operating at 70 °C, a realistic temperature for a scaled system. Using a continuum model, we show that the electrolyte residence time has a significant impact on current efficiency by controlling diffusive losses.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

How this classification was reachedexpand

Full frame machine prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. The Gemma side is a direct model label for every work in the frame, read from the title-only record. The Codex side is a classifier learned from the 10,348 direct Codex labels and calibrated to design-weighted sample rates; fields without enough sample support carry no Codex call. Candidate is the union of the two sides; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.000
Version: metacan-v3-hybrid-931329e0061cValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Bench or experimental · Consensus signal: Bench or experimental
GenreCandidate signal: Empirical · Consensus signal: Empirical
Teacher disagreement score0.001
Threshold uncertainty score0.004

Distilled classifier scores by category (both heads)

CategoryCodexGemma
Metaresearch0.0000.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0000.000
Science and technology studies0.0000.000
Scholarly communication0.0010.000
Open science0.0010.000
Research integrity0.0000.001
Insufficient payload (model declined to judge)0.0010.001

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.007
GPT teacher head0.219
Teacher spread0.213 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it

Classification

machine, unvalidated

Machine predicted; a candidate call from one source (direct Gemma or distilled Codex), not a consensus.

The models applied no category: nothing in the taxonomy fit this work.
Study designBench or experimental
Domainnot available
GenreEmpirical

How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".

Quick stats

Citations0
Published2025
Admission routes1
Has abstractyes

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