Recent progress in flame retardancy of graphene and bio-based sustainable flame retardants for polymer composite applications
Why this work is in the frame
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Bibliographic record
Abstract
To address the restricted application of halogenated flame retardants (FRs), both industrial and academic sectors have endeavored to produce environmentally friendly, effective, and low-toxicity flame retardants for polymers. Bio-based FRs have attracted considerable interest due to their cost-effectiveness, widespread availability, and accessibility. Conversely, nanostructured graphene-based sustainable FRs provide further advantages to polymer composites beyond fire prevention, such as enhanced resistance to degradation, increased thermal stability, mechanical strength and extended lifespan. This review aims to provide a comprehensive summary of the flame retardancy characteristics of polymers and their composites with newly developed bio-based and graphene-based sustainable FRs. The flame-retardant properties, mechanism, and synergistic effects of the recently developed graphene and bio-based (lignin, phytic acid, chitosan, tannic acid, polydopamine, vegetable oil, biocarbon and keratinous fiber) polymer composites are thoroughly discussed in this article. Graphene-based FRs enhance polymer flame resistance by dissipating heat, forming protective barriers, and promoting char formation, reducing heat and gas transfer. Similarly, nitrogen- and phosphorus-rich bio-based FRs improve fire safety by forming dense char layers that block heat and suppress flammable gas release. The superior flame retardancy of these FR-loaded polymer composites allows for their application across various industry sectors, including automotive, aerospace, electronics, military, and construction. However, challenges such as compatibility between the polymer matrix and FRs, expensive and complicated fabrication processes, limitations of raw material supplies and industrial scalability need to be further researched. In conclusion, these FRs offer a promising path toward safer, more effective, per- and polyfluoroalkyl substances (PFAS)-free and more sustainable flame-resistant polymer composites in key industrial sectors.
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Full frame distilled prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.
Codex and Gemma teacher scores by category
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.001 | 0.000 |
| Meta-epidemiology (narrow) | 0.000 | 0.000 |
| Meta-epidemiology (broad) | 0.001 | 0.000 |
| Bibliometrics | 0.000 | 0.001 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.001 | 0.001 |
| Open science | 0.002 | 0.001 |
| Research integrity | 0.000 | 0.000 |
| Insufficient payload (model declined to judge) | 0.000 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it