Estimation of reaction mass viscosity for suspension polymerization process using combined Kalman filter–fuzzy model
Bibliographic record
Abstract
Abstract This study investigated the usefulness of measurements from an agitator torque sensor in monitoring the dynamics of suspension polymerization. The main focus was to estimate the viscosity of the reaction mass during polymerization using the agitator torque as a secondary variable. Viscosity is a crucial parameter that plays a vital role in determining the efficiency of the process and the quality of the final product. Accurate viscosity monitoring is essential as it provides valuable insights into the progression of the polymerization process and its dynamic behaviour. This study developed a combined Kalman filter (KF) and fuzzy logic (FL) model to estimate viscosity in real time, addressing the challenges of noise in torque measurements. Experimental validation showed that the KF‐fuzzy model improved the accuracy and stability of viscosity predictions, particularly during the critical stages of polymerization. This approach enables better monitoring of reaction dynamics, thereby supporting process optimization and control.
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How this classification was reachedexpand
Full frame machine prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. The Gemma side is a direct model label for every work in the frame, read from the title-only record. The Codex side is a classifier learned from the 10,348 direct Codex labels and calibrated to design-weighted sample rates; fields without enough sample support carry no Codex call. Candidate is the union of the two sides; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels.
Distilled classifier scores by category (both heads)
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.001 | 0.001 |
| Meta-epidemiology (narrow) | 0.001 | 0.000 |
| Meta-epidemiology (broad) | 0.001 | 0.001 |
| Bibliometrics | 0.000 | 0.000 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.001 | 0.001 |
| Open science | 0.000 | 0.000 |
| Research integrity | 0.001 | 0.001 |
| Insufficient payload (model declined to judge) | 0.001 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from itClassification
machine, unvalidatedMachine predicted; a candidate call from one source (direct Gemma or distilled Codex), not a consensus.
How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".