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Record W4415872279 · doi:10.1021/acs.iecr.5c02759

Hybrid Fusion Paradigm in Advanced Process Monitoring: A Panoramic Review and Future Perspectives

2025· article· en· W4415872279 on OpenAlexaff
Husnain Ali, Rizwan Safdar, Jinfeng Liu, Teh Sabariah Binti Abd Manan, Guodong Hu, Muhammad Hammad Rasool, Yuan Yao, Furong Gao

Bibliographic record

VenueIndustrial & Engineering Chemistry Research · 2025
Typearticle
Languageen
FieldEngineering
TopicFault Detection and Control Systems
Canadian institutionsUniversity of Alberta
FundersNational Natural Science Foundation of China
KeywordsProcess (computing)Software deploymentScope (computer science)Work in processSoftwareSensor fusion

Abstract

fetched live from OpenAlex

Process monitoring plays a vital role in ensuring safe, efficient, and sustainable industrial operations. While prior surveys have advanced the field, most are fragmented, focusing narrowly on either specific algorithms or application domains. This review provides a comprehensive and integrative perspective by classifying monitoring methods into three broad categories: data-driven, model-driven, and fusion-driven approaches. The distinctive contribution of this work lies in moving beyond conventional comparisons. First, we present a balanced taxonomy that clarifies the scope and overlaps of different approaches. Second, we highlight emerging directions underrepresented in earlier surveys, including reinforcement learning, graph-based methods, topological data analysis, Bayesian optimization, hybrid deep architectures, and advanced state observers. Third, we emphasize practical implementation aspects, covering uncertainty quantification strategies and the deployment of both commercial and open-source monitoring software platforms. Finally, we connect process monitoring to the future of autonomous operations within Industry 4.0 ecosystems, outlining challenges related to integration, scalability, and interpretability. By consolidating methodological advances, industrial platforms, and forward-looking challenges, this review provides researchers and practitioners with a clear roadmap for designing monitoring systems that are accurate, interpretable, and resilient, while identifying open questions that will guide the next generation of autonomous process industries.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

How this classification was reachedexpand

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Bench or experimental · Consensus signal: Bench or experimental
GenreCandidate signal: Empirical · Consensus signal: Empirical
Teacher disagreement score0.213
Threshold uncertainty score0.847

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0000.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0000.001
Science and technology studies0.0000.000
Scholarly communication0.0000.000
Open science0.0000.000
Research integrity0.0000.001
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.023
GPT teacher head0.321
Teacher spread0.298 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it

Classification

machine, unvalidated

Machine predicted; a candidate call from one teacher head, not a consensus.

The models applied no category: nothing in the taxonomy fit this work.
Study designBench or experimental
Domainnot available
GenreEmpirical

How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".

Quick stats

Citations25
Published2025
Admission routes1
Has abstractyes

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