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Record W7104253449 · doi:10.59429/ace.v8i4.5790

Machine learning applications in ore grade estimation and blending optimization for modern mining

2025· article· W7104253449 on OpenAlexaboutno aff

Bibliographic record

VenueApplied Chemical Engineering · 2025
Typearticle
Language
FieldEngineering
TopicMineral Processing and Grinding
Canadian institutionsnot available
Fundersnot available
KeywordsEstimationKey (lock)Big dataControl (management)Efficient energy use

Abstract

fetched live from OpenAlex

The growing complexity of mineral deposits and the demand for sustainable, cost-effective mining have driven the adoption of machine learning (ML) for ore grade estimation and blending optimization. This review critically examines how ML models—such as ANN, SVM, RF, and ensemble techniques—surpass traditional geostatistical methods in handling non-linear spatial variability and limited sampling. The paper emphasizes hybrid frameworks that combine ML with geostatistics, optimization algorithms (GA, PSO, RL), and digital technologies like IoT and digital twins for real-time, adaptive decision-making. Key findings indicate that ML-based systems significantly enhance prediction accuracy, blending precision and operational efficiency while reducing waste and energy consumption. Despite these advancements, issues related to data quality, model interpretability, interoperability, and ethics remain. The study outlines future directions emphasizing explainable AI, standardized benchmarking, and robust data infrastructures for transparent and sustainable implementation of ML in mining. Recent industrial deployments illustrate the practical impact of ML in mining operations. For instance, Australian and Canadian mines have integrated ML-based ore grade control and real-time blending optimization systems, resulting in 10–15% improvements in recovery rates and reduced energy consumption. Similarly, predictive maintenance and digital twin frameworks powered by ML are being used by global firms such as Rio Tinto and BHP to achieve safer, more adaptive, and cost-efficient operations. These applications demonstrate the tangible value of ML in advancing sustainable and intelligent mining practices.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

How this classification was reachedexpand

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesMeta-epidemiology (narrow)
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Simulation or modeling · Consensus signal: Simulation or modeling
GenreCandidate signal: Methods · Consensus signal: none
Teacher disagreement score0.793
Threshold uncertainty score1.000

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0000.000
Meta-epidemiology (narrow)0.0000.001
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0000.001
Science and technology studies0.0000.000
Scholarly communication0.0000.000
Open science0.0000.000
Research integrity0.0000.001
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.007
GPT teacher head0.219
Teacher spread0.212 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it

Classification

machine, unvalidated

Machine predicted; a candidate call from one teacher head, not a consensus.

Study designSimulation or modeling
Domainnot available
GenreMethods

How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".

Quick stats

Citations0
Published2025
Admission routes1
Has abstractyes

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