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Dynamic Resistance Based Model for On-Line Resistance Spot Welding Quality Assessment

2012· article· en· W1994964911 on OpenAlexaff
Abderrazak El Ouafi, R. Bélanger, Michel Guillot

Bibliographic record

VenueMaterials science forum · 2012
Typearticle
Languageen
FieldEngineering
TopicAdvanced Welding Techniques Analysis
Canadian institutionsUniversité LavalUniversité du Québec à Rimouski
Fundersnot available
KeywordsWeldingSpot weldingQuality (philosophy)Line (geometry)Quality assessmentComputer scienceReliability engineeringMechanical engineeringEngineeringEvaluation methodsMathematics

Abstract

fetched live from OpenAlex

On-line quality assessment becomes one of the most critical requirements for improving the efficiency of automatic resistance spot welding (RSW) processes. Accurate and efficient model to perform non-destructive quality estimation is an essential part of the assessment. Besides the usual welding parameters, various measured variables have been considered for quality estimation in RSW. Among these variables, dynamic resistance (DR) gives a relative clear picture of the welding nugget formation and presents a significant correlation with the RSW quality indicators (QI). This paper presents a structured approach developed to design an effective DR-based model for on-line quality assessment in RSW. The proposed approach examines welding parameters and conditions known to have an influence on weld quality, and builds a quality assessment model step by step. The modeling procedure begins by examining, through a structured experimental design, the relationships between welding parameters, typical characteristics of the RD curves and multiple welding QI. Using these results and various statistical tools, different integrated quality assessment models combining an assortment of DR attributes are developed and evaluated. The results demonstrate that the proposed approach can lead to a general model able to accurately and reliably provide an appropriate assessment of the weld quality under variable welding conditions.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

How this classification was reachedexpand

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.002
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Bench or experimental · Consensus signal: none
GenreCandidate signal: Methods · Consensus signal: none
Teacher disagreement score0.599
Threshold uncertainty score0.962

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0020.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0000.000
Science and technology studies0.0000.000
Scholarly communication0.0000.001
Open science0.0010.000
Research integrity0.0000.000
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.040
GPT teacher head0.351
Teacher spread0.310 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it

Classification

machine, unvalidated

Machine predicted; a candidate call from one teacher head, not a consensus.

The models applied no category: nothing in the taxonomy fit this work.
Study designBench or experimental
Domainnot available
GenreMethods

How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".

Quick stats

Citations10
Published2012
Admission routes1
Has abstractyes

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