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Record W2066798195 · doi:10.1002/sia.3638

Investigation of a connector electrical failure

2010· article· en· W2066798195 on OpenAlex
P. Arrowsmith, Prakash Kapadia, Al Hawley, R. N. S. Sodhi

Why this work is in the frame

A frame that forgets how it found something cannot be audited. These are the routes that admitted this work.

affAt least one author lists a Canadian institution in the pinned OpenAlex snapshot.

Bibliographic record

VenueSurface and Interface Analysis · 2010
Typearticle
Languageen
FieldEngineering
TopicIntegrated Circuits and Semiconductor Failure Analysis
Canadian institutionsUniversity of Toronto
Fundersnot available
KeywordsCable glandMaterials scienceCoatingSolderingPottingComposite materialElectrical engineeringEngineering

Abstract

fetched live from OpenAlex

Abstract A PC product built by Celestica experienced a high rate of functional failure. Failure was associated with the CPU and CPU connector (known as a zero insertion force, ZIF type) since mechanically flexing the CPU stack induced failure. This problem became particularly serious when the customer adopted an uncontrolled (manual) “press” test, resulting in a large amount of rejected product which may have been functional under normal operating conditions. A failure analysis method involving static loading the CPU and epoxy potting the connector stack was developed to mechanically “trap” the fail condition. Sectioning and electrical probing was used to determine which of the 240 active connector pins have high resistance. Analysis of suspect connector pins and contact surfaces pointed to several possible causes of failure. SEM‐EDX revealed localized damage to the Au plating with exposed Ni and NiO. XPS and TOF‐SIMS with depth profiling confirmed the presence of a ∼100 nm layer of a fluorocarbon on the Au surface. Although it was not possible to clearly locate the individual electrical contact spots (1–10 µm diameter) to identify localized contamination, the presence of a probable insulating coating was sufficient evidence to follow‐up with the connector supplier. The connector spring contacts were found to be coated with an “anti‐flux” agent to prevent wicking of liquid solder onto contact surfaces during the wave solder assembly process. The corrective action was to change the ZIF connector to a type without anti‐flux coating and the failure rate was significantly reduced. Copyright © 2010 John Wiley & Sons, Ltd.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Bench or experimental · Consensus signal: Bench or experimental
GenreCandidate signal: Empirical · Consensus signal: Empirical
Teacher disagreement score0.128
Threshold uncertainty score0.598

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0000.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0000.001
Science and technology studies0.0000.000
Scholarly communication0.0000.000
Open science0.0000.000
Research integrity0.0000.000
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.007
GPT teacher head0.207
Teacher spread0.200 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it