Phased Array Ultrasonic Testing of Inconel 625 Produced by Selective Laser Melting
Why this work is in the frame
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Bibliographic record
Abstract
Abstract We investigate the use of phased array ultrasonic testing (PAUT) as an offsite non-destructive quality assurance technique for parts made by selective laser melting (SLM). SLM is a popular additive manufacturing (AM) approach for fabricating high-value metallic components with complex geometries. Slight variations in the laser power during fabrication might lead to internal defect development within the part, which could compromise its mechanical strength and fatigue life. PAUT is employed to detect typical internal porosity generated in Inconel 625 samples due to laser power fluctuation during SLM. The typical defect size, shape, and distribution are first identified using metallography and X-ray computed tomography (XCT). B-Scan images of the defect region is then generated experimentally using a 5-MHz linear UT phased array probe. Finite elements simulate wave propagation using geometries obtained from XCT images. The simulation results are compared to the experimental imaging of large defect regions and then used to generate total focusing method images of isolated clusters of 50–200 μm defects. The testing technique illustrates a successful application of PAUT for quality inspection of SLM parts.
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Full frame distilled prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.
Codex and Gemma teacher scores by category
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.001 | 0.010 |
| Meta-epidemiology (narrow) | 0.000 | 0.000 |
| Meta-epidemiology (broad) | 0.001 | 0.000 |
| Bibliometrics | 0.000 | 0.000 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.000 | 0.000 |
| Open science | 0.000 | 0.000 |
| Research integrity | 0.000 | 0.000 |
| Insufficient payload (model declined to judge) | 0.000 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it