Greener processing of SrFe12O19 ceramic permanent magnets by two-step sintering
Why this work is in the frame
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Bibliographic record
Abstract
With an annual production amounting to 800 kilotons, ferrite magnets constitute the largest family of permanent magnets in volume, a demand that will only increase as a consequence of the rare-earth crisis. With the global goal of building a climate-resilient future, strategies towards a greener manufacturing of ferrite magnets are of great interest. A new ceramic processing route for obtaining dense Sr-ferrite sintered magnets is presented here. Instead of the usual sintering process employed nowadays in ferrite magnet manufacturing that demands long dwell times, a shorter two-step sintering is designed to densify the ferrite ceramics. As a result of these processes, dense SrFe12O19 ceramic magnets with properties comparable to state-of-the-art ferrite magnets are obtained. In particular, the SrFe12O19 magnet containing 0.2% PVA and 0.6% wt SiO2 reaches a coercivity of 164 kA/m along with a 93% relative density. A reduction of 31% in energy consumption is achieved in the thermal treatment with respect to conventional sintering, which could lead to energy savings for the industry of the order of 7.109 kWh per year.
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Full frame distilled prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.
Codex and Gemma teacher scores by category
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.000 | 0.000 |
| Meta-epidemiology (narrow) | 0.000 | 0.000 |
| Meta-epidemiology (broad) | 0.000 | 0.000 |
| Bibliometrics | 0.000 | 0.000 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.000 | 0.000 |
| Open science | 0.000 | 0.000 |
| Research integrity | 0.000 | 0.000 |
| Insufficient payload (model declined to judge) | 0.004 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it