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Record W4407727591 · doi:10.1016/j.coco.2025.102321

3D-printing magnetic susceptor filament for induction welding of thermoplastic composite sandwich panels

2025· article· en· W4407727591 on OpenAlex

Why this work is in the frame

A frame that forgets how it found something cannot be audited. These are the routes that admitted this work.

affAt least one author lists a Canadian institution in the pinned OpenAlex snapshot.
fundA Canadian funder is recorded on the work.

Bibliographic record

VenueComposites Communications · 2025
Typearticle
Languageen
FieldEngineering
TopicAdditive Manufacturing and 3D Printing Technologies
Canadian institutionsPolytechnique MontréalÉcole de Technologie Supérieure
FundersNatural Sciences and Engineering Research Council of CanadaCanadian Space AgencyCentre de Recherche sur les Systèmes Polymères et Composites à Haute PerformanceArianeGroup
KeywordsComposite numberMaterials scienceComposite materialThermoplastic compositesThermoplasticWelding3D printingProtein filamentSusceptorFilament winding

Abstract

fetched live from OpenAlex

A magnetic susceptor in a printable filament form is developed for the induction welding of thermoplastic composites. The susceptor is based on Ni particles embedded in a poly-ether-imide matrix. It is extruded and spooled to form a filament which can then be 3D-printed. The susceptor produces heat by hysteresis losses due to the magnetic properties of the Ni particles. As opposed to other typical electrically conductive heating elements, no percolation threshold needs to be achieved to produce heat as the Ni particles individually heat up when exposed to the induction coil's magnetic field. The heating efficiency of the susceptor filament and its deposition by the fused filament fabrication technique are demonstrated. The susceptor is used to assemble all thermoplastic composite sandwich panels. The sandwich samples are tested by the flatwise tensile test and a tensile strength of 4.6 MPa is obtained, which is equivalent to or higher than reported strengths for typical aerospace-grade sandwich panels. The printable susceptor opens the way to new induction welding or heating applications as it can be printed on a surface to produce a desired heating pattern. • A new 3D-printing magnetic susceptor filament for induction welding is manufactured. • The susceptor material is printed directly on a thermoplastic honeycomb core. • Skins are welded to the cores by induction using the printed susceptor and the samples are tested by FWT. • The feasibility of using this material for induction welding is demonstrated.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.000
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Bench or experimental · Consensus signal: Bench or experimental
GenreCandidate signal: Empirical · Consensus signal: Empirical
Teacher disagreement score0.165
Threshold uncertainty score0.625

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0000.000
Meta-epidemiology (narrow)0.0000.000
Meta-epidemiology (broad)0.0000.000
Bibliometrics0.0000.000
Science and technology studies0.0000.000
Scholarly communication0.0000.000
Open science0.0010.000
Research integrity0.0000.000
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.024
GPT teacher head0.259
Teacher spread0.236 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it