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Record W4413811275 · doi:10.1016/j.esr.2025.101853

Decarbonizing the aluminium industry: A comprehensive review of pathways and process integration perspectives

2025· article· en· W4413811275 on OpenAlexaff
Dareen Dardor, Daniel Flórez-Orrego, Reginald Germanier, Manuele Margni, François Maréchal

Bibliographic record

VenueEnergy Strategy Reviews · 2025
Typearticle
Languageen
FieldEngineering
TopicExtraction and Separation Processes
Canadian institutionsNovelis (Canada)
Fundersnot available
KeywordsProcess (computing)BusinessEngineeringProcess managementComputer science

Abstract

fetched live from OpenAlex

Aluminium is recognized as an essential material for the global energy transition. However, its production is extremely energy-intensive and largely dependent on fossil fuels. The aluminium industry emits more than 1.11 Gt CO 2 -eq annually. Multiple obstacles persist in the face of decarbonizing such a heavy industry, including a shortage of alternative technologies for high-temperature furnace applications, unavailability of renewable electricity sources sufficient to supply continuous power loads, and inefficiencies of material recycling pathways. This review focuses on critically evaluating these challenges and defining methods to overcome them. A decarbonization framework is proposed for the aluminium industry through four interconnected layers: process integration, energy and exergy efficiency, techno-economics, and life cycle assessment (LCA). Twenty decarbonization metrics are computed across the four layers of this framework. The most relevant of which are process energy load, renewability index, carbon balance, total cost, and technology readiness level. Key mitigation strategies such as carbon capture, biomass use, and grid decarbonization, are found to collectively drive emission reductions in the aluminium sector. This review addresses key knowledge gaps in the literature and offers a structured framework to support strategic decision-making across the aluminium value chain.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

How this classification was reachedexpand

Full frame machine prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. The Gemma side is a direct model label for every work in the frame, read from the title-only record. The Codex side is a classifier learned from the 10,348 direct Codex labels and calibrated to design-weighted sample rates; fields without enough sample support carry no Codex call. Candidate is the union of the two sides; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels.

metaresearch head score (Codex)0.002
metaresearch head score (Gemma)0.002
Version: metacan-v3-hybrid-931329e0061cValidation status: machine_predicted_unvalidated
Candidate categoriesnone
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Not applicable · Consensus signal: none
GenreCandidate signal: Review · Consensus signal: Review
Teacher disagreement score0.004
Threshold uncertainty score0.011

Distilled classifier scores by category (both heads)

CategoryCodexGemma
Metaresearch0.0020.002
Meta-epidemiology (narrow)0.0020.001
Meta-epidemiology (broad)0.0020.001
Bibliometrics0.0040.006
Science and technology studies0.0000.001
Scholarly communication0.0020.003
Open science0.0010.001
Research integrity0.0010.002
Insufficient payload (model declined to judge)0.0020.001

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.035
GPT teacher head0.309
Teacher spread0.274 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it

Classification

machine, unvalidated

Machine predicted; a candidate call from one source (direct Gemma or distilled Codex), not a consensus.

The models applied no category: nothing in the taxonomy fit this work.
Study designNot applicable
Domainnot available
GenreReview

How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".

Quick stats

Citations14
Published2025
Admission routes1
Has abstractyes

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