From micro- to macro-cracks and recrystallization in a non-weldable Ni-based superalloy manufactured by electron beam powder bed fusion
Bibliographic record
Abstract
In the present study, CM247LC, a non-weldable Ni-base superalloy, was fabricated by electron beam powder bed fusion (EB-PBF) over a wide energy levels. For this purpose, variable process parameters were adjusted to investigate their effect on microstructure and crack formation. Samples fabricated at both low and high area energies exhibited pronounced crack susceptibility. At very low energy densities, lack of fusion (LoF) and porosities were observed, while higher energy densities produced denser samples. Adjustments to energy density and process parameters resulted in a grain structure transition from fine-columnar to coarse-columnar and near-single crystal morphologies. Despite these changes, the cracking issue persisted, with micro-cracks observed in low-energy samples and macro-scale cracks, several millimeters long, forming at higher energy densities, highlighting the material’s high sensitivity to crack formation. Both solidification and liquation cracking were identified— the former showing dendritic crack surfaces, and the latter associated with eutectic phases and grain boundary precipitates. Severe recrystallization around cracks was observed at high energy densities, characterized by elevated dislocation densities. EDS analysis revealed hafnium- and silicon-rich precipitates in interdendritic regions and near cracks, contributing to severe hot cracking in the material.
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How this classification was reachedexpand
Full frame distilled prediction
Teacher imitationNot calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.
Codex and Gemma teacher scores by category
| Category | Codex | Gemma |
|---|---|---|
| Metaresearch | 0.000 | 0.000 |
| Meta-epidemiology (narrow) | 0.001 | 0.001 |
| Meta-epidemiology (broad) | 0.000 | 0.000 |
| Bibliometrics | 0.000 | 0.000 |
| Science and technology studies | 0.000 | 0.000 |
| Scholarly communication | 0.000 | 0.000 |
| Open science | 0.000 | 0.000 |
| Research integrity | 0.000 | 0.000 |
| Insufficient payload (model declined to judge) | 0.000 | 0.000 |
Machine scores (provisional)
The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.
Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.
score_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from itClassification
machine, unvalidatedMachine predicted; a candidate call from one teacher head, not a consensus.
How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".