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Surface Roughness Classification Using Attention-Guided Convolutional Neural Networks on Real-Time Machining Sensor Data

2025· article· W4416799049 on OpenAlexaff
Dillibabu Venugopal, J. Lydia Pancy, Chidambaranathan Bibin, R. Sheeja, S. Gopinath

Bibliographic record

Venuenot available
Typearticle
Language
FieldEngineering
TopicAdvanced machining processes and optimization
Canadian institutionsArtificial Intelligence in Medicine (Canada)
Fundersnot available
KeywordsMachiningConvolutional neural networkSurface roughnessPython (programming language)Pattern recognition (psychology)Artificial neural networkSurface finish

Abstract

fetched live from OpenAlex

Surface roughness classification is the most important measure in the pursuit of machining quality, but conventional offline measurements are not conducive to real-time monitoring. To address this issue, the paper presents an Attention-Guided Convolutional Neural Network (AG-CNN) for classifying levels of surface roughness from multivariate force signals (Fx, Fy, Fz). The model combines 1D convolutional layers with a temporal attention mechanism to concentrate on signal regions. The system is deployed with Python and TensorFlow, which allows effective preprocessing, training, and inference of the Models. To make use of the publicly released CNC Turning dataset, where force signals are normalized, segmented, and annotated as smooth, moderate, and rough classes in signals. The introduced AG-CNN achieves an accuracy of 85.3%, representing a 5.1% improvement over the baseline CNN. The findings verify that incorporating attention improves classification performance and provides a stable framework for real-time monitoring of surface quality in intelligent manufacturing systems.

Fetched live from OpenAlex and de-inverted. Abstracts are not stored in this database: the inverted indexes are 8.6 GB of the frame’s 9.3 GB of text, and the host has 13 GB free.

How this classification was reachedexpand

Full frame distilled prediction

Teacher imitation

Not calibrated prevalence, not ground truth. Human validation pending. Learned from the 10,348 direct Codex labels and 10,348 direct Gemma labels. Candidate is the union of thresholded teacher heads; consensus is their intersection. These outputs are machine_predicted_unvalidated and are not human labels or direct frontier model labels.

metaresearch head score (Codex)0.001
metaresearch head score (Gemma)0.000
Version: codex-gemma-dda1882f352aValidation status: machine_predicted_unvalidated
Candidate categoriesMeta-epidemiology (narrow)
Consensus categoriesnone
DomainCandidate signal: none · Consensus signal: none
Study designCandidate signal: Simulation or modeling · Consensus signal: Simulation or modeling
GenreCandidate signal: Methods · Consensus signal: none
Teacher disagreement score0.882
Threshold uncertainty score1.000

Codex and Gemma teacher scores by category

CategoryCodexGemma
Metaresearch0.0010.000
Meta-epidemiology (narrow)0.0010.001
Meta-epidemiology (broad)0.0010.000
Bibliometrics0.0000.001
Science and technology studies0.0010.000
Scholarly communication0.0000.001
Open science0.0010.000
Research integrity0.0000.001
Insufficient payload (model declined to judge)0.0000.000

Machine scores (provisional)

The two teacher heads of the student model, read on this work. A score orders the frame for review; it never asserts a category, and the validation status ships verbatim with every row.

Baseline scores from an immature model (maturity gate not passed, 7 training rounds). Scores rank; they never assert a category.

Opus teacher head0.056
GPT teacher head0.323
Teacher spread0.267 · how far apart the two teachers sit on this one work
Validation statusscore_only:v0-immature-baseline · verbatim from the scoring run: score_only means the number may rank works, and no category label ships from it

Classification

machine, unvalidated

Machine predicted; a candidate call from one teacher head, not a consensus.

Study designSimulation or modeling
Domainnot available
GenreMethods

How this classification was reached, model by model and score by score, is at the end of the page under "How this classification was reached".

Quick stats

Citations0
Published2025
Admission routes1
Has abstractyes

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